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Yacht & leisure electrical

DC systems & charging

Bank sizing and testing, inverter-chargers, alternator and DC-DC charging, distribution and fusing.

AGM & lead-acid Inverter-chargers 12 / 24 / 48 V DC Alternator regulation
12 / 24 / 48 V DC systems
< 3 % Volt drop, safety circuits
Class T · ANL Overcurrent protection
AGM · lead-acid Chemistries serviced

How the system is assessed

Bank capacity, charging sources and distribution behave as one linked circuit. A fault in one part routinely shows up as a symptom somewhere else: an inverter tripping because of voltage drop across an aged battery switch, or a bank failing early because alternator absorption voltage was never set correctly.

Systems are sized from measured loads and actual cable run lengths, not assumed figures. Every diagnostic covers the whole circuit path — storage capacity, generation output, overcurrent protection and conductor resistance — under the loads the vessel actually runs at the berth.

Scope of work

AGM & lead-acid bank testing

Calibrated discharge load testing, internal resistance measurement, and per-block health evaluation.

Inverter-charger installation

Parallel and three-phase synchronisation, charge-profile programming, and remote monitoring integration.

Alternator & DC-DC charging

Smart regulator setup, high-output alternator retrofits, and start/service bank isolation via DC-DC converters.

Busbar & cable sizing

Heavy-gauge tinned copper, hydraulic crimping, and voltage-drop control across main distribution trunks.

Breaker panel fabrication

Marine-grade DC panels and sub-panels, digital switching integration, and full circuit labelling.

Monitoring & shunts

Smart shunt installation, state-of-charge calibration, and sensor routing to the central display.

AGM battery installed in a yacht locker: stainless retaining strap over the case, heavy-gauge red and black cables in crimped lugs bolted to both terminal posts, second block alongside.

Attendance sequence

PhaseStageActions and deliverables
01 Intake Vessel details, berth, battery chemistry and fault description reviewed. Panel and bank photographs used to stage components before arrival.
02 Berth-side diagnostic Thermal imaging of high-current joints, voltage-drop testing under load, insulation resistance, and shunt verification.
03 Written scope Itemised bill of materials, labour estimate and the measurements the scope is based on. No work proceeds without written authorisation.
04 Execution & sign-off Lugs crimped and heat-shrink sealed, terminations torqued to specification, full-load operational test, readings issued.

Measurement and method

DC faults are measured rather than estimated: conductors sized from the actual run length and the loads the vessel really draws, protection chosen against conductor ampacity, and every joint checked warm.

Conductor sizing
Main battery trunks and high-current runs sized to hold voltage drop under 3% on navigation and safety circuits, under 10% on general service loads.
Overcurrent protection
ANL, Class T and MRBF fuses selected against conductor ampacity and interrupt rating so a short circuit is isolated without thermal runaway.
Terminations
Tinned copper lugs, multi-hex hydraulic crimping and dual-wall adhesive heat-shrink for salt-environment corrosion resistance.
Thermal inspection
Main switches, busbars and fuse blocks scanned under maximum continuous charge and discharge to locate high-resistance contacts.

Where this work is carried out

Delivered at the berth or in the yard across the North Adriatic.

Croatia Pula, Rovinj, Vrsar, Poreč, Umag, Novigrad
Slovenia Izola, Koper, Portorož
Italy Trieste, Muggia

Questions asked most often

How is a battery bank tested under load?
A controlled discharge test with a calibrated load bank, measuring per-block voltage drop and temperature over time. Resting voltage on its own does not identify a failing block.
Why does the inverter shut down when the batteries read 12.8 V at rest?
Resting voltage does not account for internal resistance or circuit voltage drop. Under load, a loose termination, corroded switch or undersized cable can pull the voltage at the inverter terminals below its cut-off threshold.
Can high-output alternators be fitted to standard marine engines?
Yes, with an external multi-stage regulator and DC-DC conversion so the start battery is protected while charge current is directed to the service bank.
Is panel rewiring and labelling done on board?
Yes. DC breaker panels are built and retrofitted at the berth, replacing aged unlabelled fuses with marine-grade breakers and a documented circuit schedule.

Request a berth-side diagnostic

Send vessel, berth and fault symptoms. Attendance across Istria and the Gulf of Trieste is scheduled by arrangement once the fault has been assessed.

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